Notes
Slide Show
Outline
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Plastic Manufacturing
  • Injection Molding
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Injection Molding - 1
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Injection Molding - 2
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Injection Molding - 3
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Injection Molding - 4
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Typical Part - Exterior
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Typical Part - Interior
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Wall Thickness
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Consistent Wall Thickness
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Draft
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Ribs - Added for Strength
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Designing Ribs
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Rib Details
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Rib Geometry
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Overhangs and Snaps
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Feature Design
  • Designing Plastic Objects
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Wall Thickness
  • Keep walls as thin as possible
  • Use uniform wall thickness
  • Use generous radius at all corners
  • Design parts to facilitate easy withdrawal from the mold by drafting in the direction of mold opening
  • Use ribs or gussets to improve part stiffness in bending


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Varying Wall Thickness
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Uniform Wall Thickness
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Ribs Crossing - Too Thick at Intersection
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Ribs Crossing - Uniform Thickness
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Boss At Corner - Too Thick
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Boss At Corner - Uniform Thickness
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Use Fillets at Corners
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Draft the Sides - Aids in Mold Removal
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Draft Angles
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Add Ribs for Strength
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Rib Size
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Bosses for Connecting Parts
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Strengthen with Gussets
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Boss Dimensions
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Hinge Requiring Machining
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Hinge Without Machining