Download latest petalinux installer from amd/xilinx:
https://www.xilinx.com/support/download/index.html/content/xilinx/en/downloadNav/embedded-design-tools.html

Install instructions:
https://docs.xilinx.com/r/en-US/ug1144-petalinux-tools-reference-guide/Installing-the-PetaLinux-Tool

Install gawk, xterm, texinfo:
apt-get install gawk xterm texinfo

Run installer setup:
sbruno@hattie:~/unm/class/ece525/petalinux$ ~/Downloads/petalinux-v2022.1-04191534-installer.run --dir /home/sbruno/unm/class/ece525/petalinux/2022.1

Source settings in your shell and create project
source petalinux/2022.1/settings.sh
petalinux-create -t project -n ece525_zybo -s Zybo-Z7-10-Petalinux-2022-1.bsp

Set SD Card in kernel config:
petalinux-config -p ece525_zybo
Image Packaging Configuration -> Root FileSystem Type -> EXT4 (SD/eMMC/SATA/USB)

Set mountroot to the correct partition on the mmc device
vim ./project-spec/meta-user/recipes-bsp/device-tree/files/system-user.dtsi
                bootargs = "console=ttyPS0,115200 earlyprintk uio_pdrv_genirq.of_id=generic-uio root=/dev/mmcblk0p2 rw rootwait";

Set sqllite in base config:
petalinux-config -p ece525_zybo -c rootfs
Filesystem Packages -> libs -> sqlite3: select all options
<SAVE>

petalinux-build -p ece525_zybo

Force a build of the boot.bin file
petalinux-package --boot --force --fsbl images/linux/zynq_fsbl.elf --fpga images/linux/system.bit --u-boot images/linux/u-boot.elf

[INFO] Sourcing buildtools
INFO: Getting system flash information...
INFO: File in BOOT BIN: "/home/sbruno/unm/class/ece525/ece525_zybo/images/linux/zynq_fsbl.elf"
INFO: File in BOOT BIN: "/home/sbruno/unm/class/ece525/ece525_zybo/images/linux/system.bit"
INFO: File in BOOT BIN: "/home/sbruno/unm/class/ece525/ece525_zybo/images/linux/u-boot.elf"
INFO: File in BOOT BIN: "/home/sbruno/unm/class/ece525/ece525_zybo/images/linux/system.dtb"
INFO: Generating zynq binary package BOOT.BIN...


****** Xilinx Bootgen v2022.1
  **** Build date : Mar 30 2022-09:29:13
    ** Copyright 1986-2022 Xilinx, Inc. All Rights Reserved.

[WARNING]: Partition zynq_fsbl.elf.0 range is overlapped with partition system.bit.0 memory range

[INFO]   : Bootimage generated successfully

INFO: Binary is ready.

----
Setup SD Card:
$ sudo fdisk /dev/mmcblk0 

Welcome to fdisk (util-linux 2.37.2).
Changes will remain in memory only, until you decide to write them.
Be careful before using the write command.

Device does not contain a recognized partition table.
Created a new DOS disklabel with disk identifier 0x3c14b827.

Command (m for help): p
Disk /dev/mmcblk0: 7.36 GiB, 7904165888 bytes, 15437824 sectors
Units: sectors of 1 * 512 = 512 bytes
Sector size (logical/physical): 512 bytes / 512 bytes
I/O size (minimum/optimal): 512 bytes / 512 bytes
Disklabel type: dos
Disk identifier: 0x3c14b827

Command (m for help): n
Partition type
   p   primary (0 primary, 0 extended, 4 free)
   e   extended (container for logical partitions)
Select (default p): p
Partition number (1-4, default 1): 
First sector (2048-15437823, default 2048): 
Last sector, +/-sectors or +/-size{K,M,G,T,P} (2048-15437823, default 15437823): +256M

Created a new partition 1 of type 'Linux' and of size 256 MiB.

Command (m for help): n
Partition type
   p   primary (1 primary, 0 extended, 3 free)
   e   extended (container for logical partitions)
Select (default p): p
Partition number (2-4, default 2): 
First sector (526336-15437823, default 526336): 
Last sector, +/-sectors or +/-size{K,M,G,T,P} (526336-15437823, default 15437823): 

Created a new partition 2 of type 'Linux' and of size 7.1 GiB.

Command (m for help): p
Disk /dev/mmcblk0: 7.36 GiB, 7904165888 bytes, 15437824 sectors
Units: sectors of 1 * 512 = 512 bytes
Sector size (logical/physical): 512 bytes / 512 bytes
I/O size (minimum/optimal): 512 bytes / 512 bytes
Disklabel type: dos
Disk identifier: 0x3c14b827

Device         Boot  Start      End  Sectors  Size Id Type
/dev/mmcblk0p1        2048   526335   524288  256M 83 Linux
/dev/mmcblk0p2      526336 15437823 14911488  7.1G 83 Linux

Command (m for help): w
The partition table has been altered.
Calling ioctl() to re-read partition table.
Syncing disks.

$ sudo mkdosfs /dev/mmcblk0p1 
mkfs.fat 4.2 (2021-01-31)

----

$ cd ece525_zybo
$ sudo mount /dev/sdd1 /mnt
$ sudo cp images/linux/BOOT.BIN images/linux/boot.scr images/linux/image.ub /mnt/
$ sudo umount /mnt
$ sudo dd if=images/linux/rootfs.ext4 of=/dev/sdd2 bs=1M
270+1 records in
270+1 records out
283859968 bytes (284 MB, 271 MiB) copied, 28.5283 s, 10.0 MB/s

$ sudo resize2fs /dev/sdd2
resize2fs 1.46.5 (30-Dec-2021)
Resizing the filesystem on /dev/sdd2 to 14301696 (1k) blocks.
The filesystem on /dev/sdd2 is now 14301696 (1k) blocks long.